Transmission Testing Machines

  • Regenerative Loading for testing machine for accurate control and power saving
  • Custom built software to generate required record
  • Interface with existing ERP or SAP® systems possible
  • Complete automatic cycle
  • Data log storage

Single and Multiple Gear Roll Testing Machines

  • SPM for testing Automobile gears
  • Fully automatic operation to improve testing efficiency
  • LVDT based deviation sensing. High accuracy
  • Comparison with master for relative error finding
  • Complete profile of the gear is saved and displayed on line
  • Statistical functions for data analysis

Over Ball Diameter Testing Machines

  • Over Ball Diameter testing
  • Dual LVDT based system for differential testing
  • Custom built SCADA for maximum data
  • Storage, saving and recalling facilities of the old data
  • Interface with the existing ERP/SAP® systems possible

Projector Room Automation for Cinema Hall

  • Film Platter system with auto wind and rewind functions
  • Tension Control through Dancer mechanisms
  • PLC controlled system for man less operation
  • Web connectivity
  • Cinema hall light and sound control management

Plasma Welding Machine Profile Control

  • Profile control through AC/DC servo motors used in X-Y-Z axis
  • HMI based profile programming
  • Interface of CAD Drawings possible
  • Welding Torch Control
  • Automatic sequencing control

Motor Generator Test Beds

  • Motor Generator Drive with regenerative control
  • In case of AC Variable Frequency Drives a Recirculative system to reduce costs
  • Efficiency monitoring through special software
  • Running in test and reliability test software

Extrusion

  • Complete synchronized control of sectional Coating Plant
  • Automatic Die Pressure sensing and feedback control for excess backpressure
  • In Built Torque Limiter to avoid screw damages
  • PLC based total automation system including Temperature Control, Speed Control, and Tension Control in case of Film Lines

Rotogravure and Flexo Printing

  • Complete synchronized control of Unwinder, In Feed, Main delivery Motor, Out Feed and Winder
  • PLC based total automation system including Temperature Control, Speed Control, and Tension Control
  • Automatic Tension Control of Winder and unwinder
  • Precision control by using load cells otherwise Diameter Based control
  • Turret Winder mechanism and sequence control
  • Interface with Auto-Registration Systems

Slitters

  • High Speed operation through synchronized and tension Controlled motors
  • Automatic Tension Control of Winder and unwinder
  • Precision control by using load cells otherwise Diameter Based control

Coating Plants

  • Complete synchronized control of sectional Coating Plant
  • Automatic Tension Control of Winder and unwinder
  • Precision control by using load cells otherwise Diameter Based control
  • Turret Winder mechanism and sequence control

Rubber and PVC Calendaring Lines

  • Three Roll/ Four Roll Calendar Machine Controls
  • Complete synchronization of the Calendaring line, in case of PVC about 14 stations with turret winder control
  • Anti-accident controls such as roll reversals on emergency conditions
  • Precision synchronization

Rotocure Machines

  • Belt Tracking Mechanism
  • Automatic Winder tension Control
  • Pneumatic/Hydraulic controls sequencing control
  • PID controlled Temperature control

Reheating furnaces for Bending and Tempering

  • 78 PID Controlled Temperature zones
  • Glass Positioning within 3 mm in the Furnace
  • Bending Profile Control using X-Y axis control
  • Automatic Cycle control

Paper Making Machinery Automation: Sectional Drives

  • Load Sharing between Forward Roll and Suction couch
  • Dandy Roll synchronization
  • Progressive Draw control with Group or individual mode as well as forward or backward control selection
  • Calendar and Pope reel tension control
  • Integration facility with Pulp Process Control, QCS systems

Twin Roll Rewinders and Rewinders

  • High Speed Operation
  • Cross Curve speed characteristic for Tension Control
  • Unwinder Tension Control using Regenerative drives add to Power saving
  • Automatic Loading and Unloading control

Calendaring

  • Automatic tension Control of Winder and Unwinder
  • Unwinder Tension Control using Regenerative drives add to Power saving
  • Tension Control based on Diameter Computation is possible to save the cost of Load cells

Paper Coating Plants

  • Complete synchronized control of sectional Coating Plant
  • Automatic Tension Control of Winder and unwinder
  • Precision control by using load cells otherwise Diameter Based control
  • Turret Winder mechanism and sequence control

{mooblock=Sponge Iron Plants}

  • The process to make steel on the fingertip control.
  • Automatic weighing controls of Iron Ore, Lime and Coke.
  • Automatic transfer to Kiln through various conveyors.
  • Temperature and Pressure monitoring & control of the Kiln.
  • A complete operator friendly HMI to control the process.
  • Remote management and data logging possible.
  • Energy Recovery Boiler automation.
  • Modular PLCs communicating with each other on high-speed bus.
  • Data management and ERP interface.

{/mooblock} {mooblock=Melt Shop Automation: LRF/MIF}

  • Ladle furnace handling and melt monitor.
  • Constant Power or constant current based electrode position control.
  • Auto weighing of additives as per the batch process designs.
  • Heat cycle monitoring.
  • Modeling of Power v/s energy and Power Management control.
  • Transfer of Ladles to Caster or further process.

{/mooblock} {mooblock=Continuous Casters}

  • A full PLC controlled operation with Manual mode overrides.
  • Auto mould level control software to ensure optimum quality.
  • All the handling equipment driven through AC Variable frequency drives communicating with PLC.
  • Remote I/O structure to save inter-panel cabling.
  • Process control for primary and secondary cooling systems.
  • Billet Cut To Length and Cooling Bed Automation.

{/mooblock} {mooblock=Re-heating Furnaces}

  • Total Furnace automation through PLC and Drives for Material Handling.
  • Cascaded Loop Temperature Control with multiple PID controllers.
  • Automatic Billet handling at the Loading (Charging) and Unloading (Discharging) side.
  • Billet positioning inside the furnace by measuring the length, classifying the family and positioning inside the furnace.
  • Billet family tracking inside the furnace for Discharge mechanism control.
  • Report generation and data filing system.

{/mooblock} {mooblock=Bar & Wire Rod Mills}

Continuous rolling Mill automation from Furnace output to finished product.

  • Billet conditioning such descaler, rejection table control.
  • Complete cascade control.
  • Minimum Tension Control for better quality.
  • Horizontal as well as Vertical Loop control for Tension free rolling.
  • Flying Shear Controls for Billet cutting.
  • Crop and Cobble shear control.
  • Billet tracking.
  • On line groove factor calculations and corrections.
  • Laying head vobulation control.
  • Front-end orientation control.
  • Stelmor conveyor automation.
  • Garret coiler, Coil binding & stacking controls.

{/mooblock} {mooblock=Bar Mill - Processing Lines}

  • Dynamic length computation and Shear Control.
  • TMT process Control and cut to length Start-Stop Shear Control.
  • Automatic synchronization with mill speed.
  • Complete data logging of the temperature profile and graphical logging.
  • Optimization of tailpiece for minimum wastage.

{/mooblock} {mooblock=Bar Mill - Material handling}

  • Complete Cooling Bed Automation in synchronism with Flying Shear.
  • Twin Channel control for low speed mills.
  • Brake and Rack Slide Control for high-speed lines.
  • Front end and Tail Piece management.
  • Auto transfer to wrapping machine and wrapping.
  • Conveyor control to transfer the material to stockyard.
  • Bar coding/data storage and collection.
  • Integration with Level 3 automation such as ERP/SAP® systems.

{/mooblock} {mooblock=Profile Mills, Tube / Pipe Mills (Seamless, Forming & Spiral)}

  • Piercer, Assel, Sizing, SRM & Cooling bed controls.
  • Pilger Mill, Draw bench controls.
  • NDT, Straightening machine, Hydrotesting.
  • Tension controlled Stretch Reducing mill with cascade control.
  • Thickened end controls.
  • Cooling Bed automation.

{/mooblock} {mooblock=Forming Mills / Spiral Mills}

  • Cascade control.
  • Welding control.

{/mooblock} {mooblock=Cold Rolling Mills (Ferrous & Non-Ferrous)}

  • Mill Referencing.
  • AGC / HGC / Screw Down
  • Winder / Tension Control
  • Auto Slow Down (ASD)
  • Roll Force Control / Load Control
  • Mass Flow (MFC)
  • Strip Break Detection (SBD)

{/mooblock} {mooblock=CGL (Continuous Galvanizing)/CCL(Colour Coating)/CAPL(Continuous Annealing & Pickling)/Tinning Line/Pickling Line}

  • Line Referencing.
  • Entry / Exit (Vertical / Horizontal) Looper / Accumulator Control
  • Vobulation Control
  • Winder / Tension Control
  • Auto Slow Down (ASD)
  • Weld Hole Detection
  • Strip steering control
  • Load sharing control for bridles

{/mooblock} {mooblock=CTL (Cut to length)/Slitting/Rewinding/Shearing(Start-Stop, Clutch-brake & Flying)/Foil Separating & Tension Leveling Lines}

  • Line referencing
  • Entry / exit loop control
  • Winder / tension control
  • Position control

{/mooblock}